205 – Why Less Than 20% of Companies Have Started Quality 4.0

Podcast episode cover

September 11, 2025

205 – Why Less Than 20% of Companies Have Started Quality 4.0

Share

Show Notes

Nearly two-thirds of companies believe Quality 4.0 will transform their operations in the next five years, yet fewer than 20% have started and most have not even reached the planning stage.

In this conversation, Larry Mager breaks down what Quality 4.0 really is, why life sciences lag other industries, and how to move from compliance-only thinking to a business-driving quality strategy. The discussion covers digital twins, data continuity, culture change, and Larry’s Quantum Quality Management (QQM) framework as a practical roadmap.

Timestamps

  • 00:00 Introduction to Quality 4.0
  • 00:20 Defining Quality 4.0
  • 01:39 The Role of Quality Professionals
  • 02:50 Industry Examples and Cultural Differences
  • 04:04 Implementing Quality 4.0: people, process, and technology
  • 08:49 The Digital Twin Concept and why legacy EQMS falls short
  • 13:34 The Importance of a Roadmap
  • 30:28 Quantum Quality Management: 5-phase framework
  • 35:05 Final Thoughts and Contact Information

About Larry Mager

Larry Mager is the Founder and Principal at MGMT-CTRL, where he specializes in applying strategic quality management that goes beyond mere compliance. With three decades of experience in the medical device industry, Larry has held leadership roles spanning quality systems, operations management, CAPA, supplier control, risk management, lean manufacturing, and continuous improvement.

He is also the architect of the Quantum Quality Management framework, a phased methodology that marries people, process, and technology to help organizations adopt Quality 4.0, drive operational excellence, and use quality as a strategic business advantage.

About Subhi Saadeh

Subhi Saadeh is a Quality Professional and host of Let’s Combinate. With a background in Quality, Manufacturing Operations and R&D, he has worked in large Medical Device and Pharma organizations to support the development and launch of hardware devices, disposable devices, and combination products for vaccines, generics, and biologics.

Subhi currently serves as the International Committee Chair for the Combination Products Coalition (CPC), is a member of ASTM Committee E55, and has served on AAMI’s Combination Products Committee.

For questions, inquiries, or suggestions, reach out at letscombinate.com or on the show’s LinkedIn page.

Join Our news Letter

By signing up, you agree to receive email from this podcast.

Recent Episodes

July 15, 2026

246 – The 3 Ways to Structure a Quality Management System (Centralized vs. Federated vs. Decentralized)

July 8, 2026

245 – Reducing a 14-Step Emergency Injection to a Two-Step Auto-Injector

July 1, 2026

244 – 5 Critical Quality Differences Between Drugs and Devices

Join Our newsletter

Sign up now to stay ahead with our combo product tips and never miss a weekly episode!

By signing up, you agree to receive email from this website.